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CARBONATED DRINK FILLING MACHINE

8000bph High Speed CO2 Mixer Carbonated Soft Drinks Beer Soda Water Filling Sealing Machine

Product Description

The machine is designed for filling and sealing carbonated drinks, craft beer, and other beverages in PET bottles, PLA bottles, and glass bottles in the beverage industry. The filling and sealing processes are integrated into one design, and the principle of equal pressure filling is used.
Glass bottle can also be used. It just needs to change the conveyor parts.
Different models can satisfy various requirements of output from 1000B/H to 20000B/H.
The whole process is automatic, suitable for PET bottle, plastic bottle soda water and CSD beverage drinks.
Filling way using the gravity or micro pressure filling, make the speed faster and more stable, so compared with the same model our machine output is higher and more efficient.
The machine adopts advanced Mitsubishi programmable controller(PLC) to control the machine adopts advanced automatically, interworking with inverter running more stable and reliable the photoelectric sensor detect all part running state with high degree of automation, exasperation.

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During the filling process, the empty bottle is guided into the bottle lifting cylinder through the pneumatic triplex parts. The bottle is then lifted, and the conical seal gasket under the filling valve seals the bottle. The filling valve's position turning block turns and opens the valve with the help of another cylinder. Air is injected into the bottle to create equal pressure. The beverage flows from a large material barrel through small conduits and fills the bottle. Once the liquid level in the bottle reaches the gas return pipe mouth, the filling process stops. The de-foaming valve slowly releases the air and pressure under the action of an arm. The bottle is then lowered by the can supporting cylinder. After the filling is complete, the bottle is sent to the sealing machine for sealing using a hook chain that runs in sync.
During the sealing process, the sealing wheel performs pre-sealing and then final sealing. Once sealed, the bottle is pushed out by the cap beating mechanism and transferred to the conveyor belt through a dial for further transportation.

Flow Chart

Water treatment system - RO system

Raw water tank→Water pump→Silica sand filter→Active carbon filter→Sodium ion exchanger → Precision filter→ Reverse Osmosis→UV-Sterilizer→Ozone Sterilizer →Finished Water tank

Carbonated mixing processing:

Mixing→ Sugar melting→ CO2 mixer→Buffering→Storage

Filling and Packing Line

Washing, Filling, Capping → Conveyor →Light checker→ Labeling machine→Code sprayer→PE film packing machine→Stock

Bottle Making Machine
PET preforms → Bottle blow molding machine → Finished Bottles

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Filling Part Drop Lid Part Seaming Part

Can Depalletizer

Put the pallet on the plate, and push to the net conveyors from upper to downside. Then conveyors will transport empty can to the washing machine. Instead of manpower place can, it saves a lot of workers.

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Can Rinser

Function : washing can inside and outside dust . All 304/316stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.

Advantages of Our CSD Filling Machine

1) The overall appearance is comfortable, and the window-type structure can be used to keep an eye on the movement of the machine. If there is a problem, the machine can be stopped and checked in time.
2) PLC controller, simple and easy to operate, designed for foreign friends, allowing customers to easily navigate.
3) The whole machine material is made of stainless steel 304/316, which is very strong and guarantees the quality.
4) High filling accuracy and small error, ensuring efficiency while ensuring efficiency.

5)Three-in-one filling, the finished product, is short.
6) Fully automatic production, freeing hands, reducing labor required for production, saving costs and improving efficiency.

Technical Parameter

Model

DCGF12-12-6

DCGF18-18-6

DCGF24-24-8

DCGF32-32-10

DCGF40-40-12

DCGF50-50-15

DCGF60-60-15

Production capacity

2000-3000

3000-5000

5000-7000

7000-10000

10000-15000

16000-20000

20000-24000

Filling precision

≤+5mm(Liquid level)

Filling pressure (MPA)

≤0.4

PET bottle specification(mm)

(bottle diameter):Ф50-Ф115 ; (height):160-320

Suitable cap shape

Plastic screw cap or crown cap

Total power(KW)

4.4

5.2

6.2

6.2

7.5

11

15

Weight (kg)

2500

3500

4500

6000

7200

10000

15000

Overall dimensions(mm)

2250x1650x2250

2600x1965x2250

2980x2200x2250

3880x2200x2250

4000x2250X2500

5500x3500X2500

6500x5500x2550

Main parts

S.N.

Name

Remark

1

Washing head with bottleneck hanging

Made by our factory

2

Filling valve

Made by our factory

3

Sealing head

Made by our factory

4

Touch screen

Siemens

5

Transducer

Delixi

6

PLC

Siemens

7

Approach switch

Atonics

8

Light fiber switc

Atonics

9

Pneumatic elements

Airtac

More information
main products.jpgAbout us.jpgworkshop equipment.jpgcertificates.jpgexhibitions.jpgour customers.jpgour partners.jpgpackaging shipping.jpg
FAQ

1. Where is your factory?
Our Factory is located in Zhangjiagang City, 2 hours drive from Shanghai and 1 hour drive from Wuxi(airplane & high-speed rail). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.


2. Do you have any technical supports with your Plastic Bottle CSD Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.


3. What's your guarantee or the warranty of the quality if we buy your machines?
We offer high quality machines with 1 year warranty and supply life-long technical support.
You're always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.

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