4000BPH Water Bottling Line with Automatic Blower Shipped To Iraq Today

4000BPH Water Bottling Line with automatic blower shipped to Iraq today.

our advantages:

1. Washing , Filling ,Capping ,finish by the one machine---------Save much space and more sanitary.

2. Application of advanced bottle conveying technology - bottle neck clamping and bottle suspending technology----------Convenient to change different bottles .

3. Advanced programmable PLC and touch screen--------Easy to operate.

4. All electronic components and pneumatic elements-------From famous international enterprises.

5. All spare parts that may touch with water ------- From high-quality stainless steel.

We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.

In a significant move that supports the revitalization of Iraq's industrial sector, Zhangjiagang Kpro Machine Co., Ltd. has successfully shipped a high-speed 4000 Bottles-Per-Hour (4000BPH) Water Bottling Line to a burgeoning beverage company in Baghdad. This shipment, featuring a state-of-the-art automatic blower for bottle cleaning, represents a vote of confidence in the Iraqi market and demonstrates Kpro's commitment to providing practical, advanced solutions tailored to the unique challenges and opportunities in the Middle East.

Engineered for Excellence: The Five Pillars of the 4000BPH Line

This line is not merely fast; it is intelligently designed around core principles that deliver tangible benefits in a competitive production environment.

1. The Monoblock Advantage: Space Saving and Enhanced Sanitation
The line integrates the bottle washing, filling, and capping processes into a single, compact monoblock unit. This design offers two critical advantages:

Space Efficiency: It requires a significantly smaller factory footprint compared to traditional three-machine layouts. This is a major benefit for urban factories or where real estate is at a premium.

Superior Sanitation: By eliminating the open conveyor belts that typically connect separate washers, fillers, and cappers, the monoblock drastically reduces the risk of airborne contamination (dust, microbes) between the critical washing and filling stages. The product zone remains enclosed and protected, ensuring a higher hygienic standard.

2. Advanced Bottle Conveyance: Neck Clamping & Suspending Technology
Instead of conveying bottles by their unstable bases, this line utilizes advanced neck clamping and bottle suspending technology. Bottles are transported by their necks, hanging upside down.

Effortless Bottle Changeovers: To switch to a different bottle size or shape, operators only need to change the clip on the neck handler, a process that takes minutes rather than hours. This provides immense flexibility for producers running multiple SKUs.

Perfect Drainage: After washing, any residual water or sterilant drains away completely and naturally from the inverted bottle, preventing dilution and ensuring a pure taste.

Stability and Reduced Noise: This method ensures smooth, stable transport at high speeds, minimizing bottle fall-overs and reducing operational noise.

3. Intelligent Control: Advanced PLC and Touch Screen HMI
At the core of the system is a sophisticated control cabinet featuring a Programmable Logic Controller (PLC) from a globally renowned brand (such as Siemens or Mitsubishi). Paired with a large, color touch screen, this interface makes the line remarkably easy to operate.

User-Friendly Operation: The entire production process—speed, fill volume, timing—can be monitored and adjusted with the touch of a finger.

Recipe Management: Parameters for different bottle types are stored as recipes for one-touch recall.

Diagnostic Capabilities: The system provides real-time fault alarms and diagnostics, guiding maintenance personnel to resolve issues swiftly and minimizing costly downtime.

4. Uncompromising Quality in Components
Kpro's promise of "first-class quality" is backed by its selection of core components. All electrical components (sensors, motors, PLC) and pneumatic elements (cylinders, valves) are sourced from leading international enterprises known for their reliability and durability. This ensures the machine can withstand the demanding conditions of continuous operation and provides clients with peace of mind regarding long-term performance and spare parts availability.

5. Durability and Corrosion Resistance
Consistent with all Kpro machinery, every part that comes into contact with water or the product is manufactured from high-quality, food-grade stainless steel. This makes the line resistant to corrosion from water and cleaning chemicals, ensuring a long operational lifespan and consistent compliance with international food safety standards.

The Role of the Automatic Blower
Prior to the bottles entering the monoblock, the automatic blower plays a vital role. It uses powerful, focused jets of clean, filtered air to remove any dust, particles, or residual flakes that may have settled inside the bottles during storage or transport. This "dry cleaning" pre-treatment step enhances the effectiveness of the subsequent water-based washing inside the monoblock, guaranteeing a perfectly clean container for the final product.

A Partnership for Iraq's Future
This project is a direct result of Kpro's proactive global engagement, including participation in regional exhibitions in the Middle East. By understanding the specific needs of the Iraqi market—where reliability, ease of maintenance, and high output are paramount—Kpro was able to provide a solution that perfectly aligns with the client's ambition to become a leading local water brand. The company's willingness to design machines according to client requirements, coupled with its professional suggestions born from years of industry experience, makes it more than a supplier; it is a true partner in industrial growth. This 4000BPH line is set to become the engine of success for its Iraqi owners, delivering pure, safe drinking water to the local population and setting a new benchmark for beverage production in the region.