2000BPH Complete Plastic Bottle Water Production Line Shipping to Senegal Today

Executive Summary

A state-of-the-art 2000BPH (bottles per hour) complete plastic bottle water production line is currently being shipped to Senegal. This turnkey solution represents a comprehensive manufacturing system designed to produce high-quality bottled drinking water, mineral water at a capacity of 2,000 bottles per hour based on 500ml containers.

Technical Specifications

Production Capacity and Configuration

The production line features a CGF8-8-3 model configuration, which includes:
• 8 rinsing heads for thorough bottle cleaning

• 8 filling heads for precise liquid dispensing

• 3 capping heads for secure sealing operations

This configuration enables the system to produce between 1,000-2,000 bottles per hour when operating with 500ml containers, making it ideal for medium-scale production facilities seeking to establish or expand their bottled water operations.

Equipment Dimensions and Power Requirements

The complete production line occupies a compact footprint of approximately 200 square meters, with overall dimensions measuring 2.3 meters in length, 1.9 meters in width, and 2.3 meters in height. The system requires a total installed power capacity of 100KVA, ensuring efficient operation while maintaining energy efficiency standards.

Comprehensive Production Process

Water Treatment System

The production line incorporates a sophisticated water purification system that transforms raw water into potable drinking water through multiple stages:

1. Source Water Tank: Initial water storage and primary filtration
2. Quartz Sand Filter: Removes suspended solids and particulate matter
3. Active Carbon Filter: Eliminates organic compounds, chlorine, and odors
4. Ion Softener: Reduces water hardness by removing calcium and magnesium ions
5. Fine Filter: Final particulate removal before reverse osmosis
6. Reverse Osmosis (RO) System: Removes dissolved salts, minerals, and contaminants at the molecular level
7. UV and Ozone Sterilizer: Provides final disinfection using ozone gas
8. Pure Water Tank: Stores treated water under hygienic conditions

Bottle Manufacturing and Filling

The production line uses a semi-automatic blow molding system designed to reduce costs and increase profits for future scaling. Finished bottles are then manually fed into a filling machine for washing, filling, and capping.

Bottle Blowing System
• PET preforms are manually loaded into the blow molding machine

• Preforms are heated and then stretched into final bottle shapes

• The system can produce bottles 330ml 500ml 1.5L 3 szies bottle with matched molds

3-in-1 Filling Machine
• Washing Station: High-pressure rinsing with aseptic water ensures bottle cleanliness

• Filling Station: Gravity flow valves fill bottles accurately with minimal liquid loss

• Capping Station: Automatic capping with cap inspection system for quality control

Packaging and Labeling

The downstream packaging system includes:
• Labeling Machine: Steam generator with shrink tunnel

• Ink Jet Printer: Marks production dates and batch information

• PE Film Packaging Machine: Shrink-wraps bottles into multi-pack bundles

Technical Features and Innovations

Advanced Control Systems

The production line utilizes state-of-the-art technology:
• PLC Control System: Programmable Logic Controller manages all machine operations

• International Electrical Components: Key components sourced from leading manufacturers including Japan's Mitsubishi, France Schneider, and OMRON

• Touch Screen Interface: User-friendly HMI for easy operation and monitoring

Quality Assurance Mechanisms

Several quality control features ensure product consistency:
• Light Check System: Detects and rejects bottles with insufficient fill levels

• Cap Inspection: Verifies proper capping before packaging

• Bottle Jam Protection: Automatic detection and prevention of bottle jams

• Photocell Sensors: Monitor bottle presence and positioning throughout the line

Material Specifications

• Machine Frame: High-quality carbon steel with anti-rust treatment and stainless steel cladding

• Contact Parts: SUS304 and SUS316L stainless steel for all liquid-contact surfaces

• Driving System: Gear transmission with steel and nylon gear combinations for smooth operation

Senegal Market Context

Bottled Water Industry Overview

Senegal's bottled water market presents significant growth opportunities. The country's beverage industry has been expanding steadily, driven by increasing urbanization, rising disposable incomes, and growing health consciousness among consumers. The installation of this 2000BPH production line represents a strategic investment in meeting domestic demand while potentially positioning for regional export opportunities.

Water Security Considerations

Senegal faces water security challenges, with groundwater providing approximately 85% of the country's potable water supply. The Dakar region, home to over half of Senegal's population, experiences particular pressure on water resources due to over-extraction and contamination risks. This production line's advanced water treatment capabilities enable the utilization of various water sources while ensuring final product quality meets international standards.

Shipping and Installation

Transportation Logistics

The complete production line is packaged in sturdy wooden cases designed for long-distance transportation, suitable for both land and sea freight. The equipment is shipped from manufacturing facilities in China, with typical delivery times ranging from 45 working days to completion of installation.

Installation and Commissioning

Upon arrival in Senegal, the supplier provides comprehensive installation services:
• Technical Engineers: Professional installation team dispatched to the customer's factory

• On-site Training: Comprehensive training for local operators and maintenance staff

• Operating Manuals: Detailed documentation provided in multiple languages

• Test Production: System commissioning and production testing to ensure optimal performance

After-Sales Support

The supplier offers extensive after-sales services:
• 12-Month Warranty: Full warranty coverage for all equipment

• Lifelong Technical Support: Ongoing technical assistance and spare parts supply

• 24-Hour Engineer Response: Quick response to technical inquiries

• Remote Support: Video call and online troubleshooting capabilities

Economic and Operational Benefits

Production Efficiency

The 2000BPH production line offers several operational advantages:
• Labor Efficiency: Requires only 8 operators for full production

• Energy Efficiency: Optimized power consumption with energy-saving design

• Material Utilization: High fill accuracy minimizes product waste

• Flexibility: Quick changeover between bottle sizes and product types

Environmental Considerations

The production line incorporates several environmentally conscious features:
• Water Recycling: Rinsing water can be recycled and reused

• Energy-Efficient Motors: Reduced power consumption compared to conventional systems

• Ozone Sterilization: Chemical-free disinfection method

• PET Bottle Recyclability: PET containers are fully recyclable